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[null]-[TSMC Founder Morris Chang]

Acquired · C1 · 2025-01-27

Business
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📋 Summary

The Enduring Legacy of TSMC: A Conversation with Dr. Morris Chang

Acquired's Spring 2025 season kicked off with a deep dive into the world of semiconductors, culminating in a rare interview with Dr. Morris Chang, the 93-year-old founder of TSMC (Taiwan Semiconductor Manufacturing Company). This conversation, recorded in Taipei, unveils crucial stories from TSMC's history, focusing on its relationships with Apple and NVIDIA, and its role in the birth of the fabless industry. The narrative weaves through challenges, strategic decisions, and the unwavering vision that transformed TSMC into a global powerhouse.

The Genesis of a Partnership: TSMC and NVIDIA

Dr. Chang recounted the initial interaction with Jensen Huang, CEO of NVIDIA, highlighting the importance of responsiveness to potential customers. In 1997, a letter from Jensen seeking a foundry partner landed on Dr. Chang's desk, piquing his curiosity and sparking a connection. "The letter said that they were a NVIDIA, the company that Jensen was the CEO of...they had developed some really promising chips. But they were looking for a foundry...Will I please contact Jensen? Because NVIDIA really wanted to do business with TSMC." This marked the beginning of a long-standing partnership.

Dr. Chang’s prompt response, born out of a belief that “we should never be negligent in talking to future customers, even if the customer seems to be a very small one,” underscores the value he placed on nurturing relationships, even with a then-struggling NVIDIA. He described Jensen as articulate, optimistic, and frank. Jensen's bold statement that his chip would “not only save the company, it would also make NVIDIA a major customer of TSMC” proved prophetic, solidifying a symbiotic relationship.

Overcoming Adversity: The 40 Nanometer Node Crisis

The podcast shed light on a critical period in 2009 when TSMC faced manufacturing and quality issues with its 40 nanometer node. Dr. Chang, who had temporarily stepped down as CEO, returned to address the crisis. "Apparently, it was a manufacturing problem. It was also a quality problem." The situation was exacerbated by internal disputes, with the quality manager insisting that TSMC was not at fault.

Taking decisive action, Dr. Chang personally reached out to key customers, including Jensen Huang. “In my call with Jensen, he was still very friendly with me, but he also reminded me in a very serious tone that we had the quality delivery manufacturing problem on the 40 nanometer.” He prioritized resolving the dispute, ultimately offering NVIDIA a substantial settlement of over $100 million. He emailed Jensen, “I’m coming to Silicon Valley next week...I will be at your home at 6 o’clock. Let’s have just salad and pizza...8 o’clock shop will go to your office at your home and would discuss business.” This episode demonstrates Dr. Chang's hands-on leadership and his commitment to maintaining strong customer relationships, even in the face of adversity. The resolution, achieved through open communication and a fair settlement, strengthened the partnership, leading to billions of dollars in future business.

A Strategic Gamble: Committing to 28 Nanometers

Following the 40 nanometer challenges, TSMC made a pivotal decision to aggressively pursue the 28 nanometer node. Dr. Chang attributes this to a combination of factors, including a commitment to R&D and a belief in the technology's potential. "Our 28 is going to be the sweet spot...28 down here is in the sweet spot." Securing an R&D budget of 8% of revenue, "regardless of whether there's a recession or not," was crucial. Moreover, capital expenditures dramatically increased.

This decision, initially met with skepticism from the board, proved transformative, coinciding with the rise of smartphones and establishing TSMC as a leader in advanced semiconductor manufacturing. Dr. Chang quoted Shakespeare, "There is a tide in the affairs of man, which taken at its flood, leads on to fortune," emphasizing the importance of seizing opportunities.

The Apple Connection: A Surprise and a Detour

The podcast also explored TSMC's relationship with Apple, beginning with an unexpected dinner invitation from Terry Gou, founder of Foxconn, and Jeff Williams, Apple's COO. "Jeff almost immediately started his pitch...We would like you to foundry our waivers." This led to a discussion about manufacturing Apple's chips. However, Apple's request for a 20 nanometer node, a "half step", posed a challenge. "A half step is a detour."

Despite the detour, TSMC accepted the challenge, recognizing the potential of securing Apple as a major customer. This decision, however, had trade-offs, delaying the development of the 16 nanometer node and allowing Samsung to gain an initial advantage. "The trade-off of accepting the 20-node technology was that we delayed our 16-node development. And then Samsung came up with the 16."

The episode culminated in a description of Dr. Chang's visit to Apple headquarters, where Tim Cook, Apple's CEO, assured him that TSMC remained a trusted partner. "Intel just does not know how to be a foundry." Despite the initial setback, TSMC ultimately secured the majority of Apple's 16 nanometer orders, solidifying its position as a key supplier.

The Rise of the Fabless Model

Dr. Chang shared how he saw the fabless model coming. He recounted that Gordy Campbell who wanted to start a new company came to see him at General Instrument, "He wanted to start a new company, $15 million. So I said, do you have a business plan? No, it's all in my head." Then Campbell said, "I'm not going to build a fab."

The Learning Curve and Competitive Advantage

Dr. Chang elucidated the significance of the learning curve in semiconductor manufacturing, emphasizing the importance of volume and experience in driving down costs and gaining a competitive edge. He traced his understanding of the learning curve back to his time at Texas Instruments, where he worked with Bill Bain of BCG. He explained the basic idea of learning curve is that, as you make more of one thing, its cost per car, unit cost, goes down.

Key Takeaways

  • Responsiveness to Customers: Dr. Chang's initial contact with Jensen Huang highlights the importance of being receptive to potential customers, regardless of their size.
  • Hands-on Leadership: The 40 nanometer crisis demonstrates the impact of direct involvement in resolving critical issues and maintaining customer relationships.
  • Strategic Vision: The commitment to 28 nanometers showcases the importance of identifying key technological inflection points and making bold investments to capitalize on them.
  • Adaptability: The Apple partnership illustrates the need to be flexible and adapt to customer demands, even if it means deviating from established plans.
  • The Inevitable Rise of Fabless: Dr. Chang said he knew that Fabless companies were the future.
  • Learning Curve: Volume leads to lower costs, which leads to more volume, creating a virtuous cycle.
  • Government Support: The Hsinchu Science Park is a testament to the power of government-led industrial initiatives in fostering innovation and economic growth.

The conversation with Dr. Morris Chang offers invaluable insights into the evolution of TSMC and the semiconductor industry. It underscores the importance of vision, leadership, and strategic decision-making in building a global technology leader. The podcast serves as a compelling case study for aspiring entrepreneurs and business leaders seeking to navigate the complexities of a rapidly evolving technological landscape.

🎯Key Sentences

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We asked friend of the show, Jensen Huang, if he would ask Dr.
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Chang shares in his memoir about Apple and video and the birth of the fabless industry.
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It was a small company, but they had developed some really promising chips.
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So the letter, frankly, raised my curiosity and also irritated me a little bit because, you know, I had always told our salespeople that we should never be negligent in talking to future customers, even if the customer seems to be a very small one.
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We had exceeded, I remember we had exceeded the $1 billion U .S.
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📝Key Phrases

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Cold opening
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Wound our way through
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Threw the Hail Mary
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Kind of insane
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Super cool
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📖 Transcript

The podcast about great technology companies and the stories and playbook.
No, no, you said technology.
Now we definitely have a cold opening.
I guess I really want us to be about technology companies again.
Well, this is a technology company.
It's a sign. All right, here we go.

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